Increase Production Yield and Process Efficiency with AI Insights
C3 AI Process Optimization
C3 AI Process Optimization applies advanced analytic techniques on top of operational data to improve production yield and process efficiency. C3 AI Process Optimization identifies process anomalies across systems, provides prioritized alerts and process KPIs, enables root cause analysis, and recommends optimization actions. Process and production engineers can use C3 AI Process Optimization to maximize production levels and optimize energy efficiency.
Demonstrated Benefits
30-40%
Reduction in off-spec product
80%+
Accuracy in detecting low-yield batches
50%
Reduction in lab testing required without impacting quality
AI-Based Process Optimization
Pain point
C3 AI Process Optimization Solution
Production yield is variable over time
AI-based process optimization drives maximum production throughput in dynamic conditions
Quality issues emerge without sufficient warning
Quality issue predictions with sufficient lead time enable operators to act early in the process
Only a fraction of available data utilized
Use of all relevant lab, enterprise, operational, and external data enables holistic view of production and processes
Existing solutions do not handle diverse process types
Process optimization for all manufacturing types and processes including continuous, batch, and semi-batch processes
Unpredictable impact of legacy solutions on yield and quality issues
Robust and rapid what-if analyses to simulate different operating conditions
Inefficient collaboration and triage
Enterprise-wide collaboration ensure optimal manufacturing yield, product quality, and process efficiency
Successful Deployments
Improving Production Throughput in Discrete Manufacturing
Over the course of a 12-week period, the C3 AI team worked with a discrete manufacturer to identify faulty parts early and improved processes.
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Optimizing Semiconductor Manufacturing Yield
The manufacturer can now identify bad wafers, and tune design and manufacturing processes to optimize yields resulting in annual economic impact of greater than $30M.
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Customer Viewpoints
Jim Hannan
EVP, CEO Enterprises
“There’s no question that C3 AI has capabilities we haven’t seen before, with something that gives us a platform to drive enterprise AI.”
Roshan Shah
VP, Collaboration & Support Center Operations
“I can buy all the parts, put them together, and try to build a computer, or I could go to an Apple Store and have a computer that works on day one. In more than one way, that's what we're seeing from your platform.”
